QU10023 Rear Output Seal, NP241DHD Transfer Case and 4x2 NV4500HD and NV5600 Transmission is an original equipment type seal with extended wiper boot for all Dodge 1994-2004 NV4500HD 5 speed and 1999-2005 NV5600 6 speed 4x2 transmissions which were used with Cummins Diesel and V10 Ram 2500 and Ram 3500 trucks. QU10023 also fits late 1996 and 1997 Dodge NP241DHD Transfer Cases with the 31 spline rear output shaft PLUS ALL 1998-2002 Dodge NP241DHD Transfer Cases in Ram 2500, Ram 3500 4x4 trucks Made in Mexico.
Use with QU10025 Rear Output Bushing.
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Dan the Gear Man® Tech Notes: Lubricate
When Installing NV4500HD Fits Matching Parts Lubricants, Sealants, Threadlockers NV4500 Tools Applications
Tech Note 1: LubricateLubricate the seal lip with petroleum jelly before final assembly.
Tech Note 2: When InstallingWhen installing this seal, make sure the weep hole in the extended wiper boot is towards the ground.
Tech Note 3: NV4500HDNew Venture NV4500HD 5 speed manual transmissions were used in 1994-2004 era Dodge Ram 2500 and Ram 3500 trucks with either the gas V10 or 5.9L Cummins Diesel engine.
Tech Note 4: FitsQU10023 fits NV5600 and NV4500HD 4x2 transmissions. It will NOT fit 1994-2005 Dodge Ram NV4500LD transmissions used in trucks with gas V8 engines.
Tech Note 5: Matching PartsMatching Parts for QU10023 Seal:Exploded View XV4001 1996.5-1997 Dodge Ram NP241DHD Transfer CaseExploded View XV4003 1998-2002 Dodge Ram NP241DHD Transfer CaseQU10025 Rear Output BushingQU40700 Slip Yoke, 1994-1997QU40354 Slip Yoke, 1998-2004QU10024 1994-1997 NV4500 Rear Extension Housing with Speedometer HoleQU10083 1998-2004 NV4500 Rear Extension Housing No Speedo
Tech Note 6: Lubricants, Sealants, ThreadlockersEarly production NV4500 Transmissions used an anaerobic sealant (QU90003) to seal between the main case and input bearing retainer, top cover, and rear housing. Mid-production units used anaerobic sealant just on the input retainer and RTV for everything else. Later production transmissions used black RTV Sealant (QU90006 or QU90005) for everything. Either type of sealant works fine (except the PTO covers ALWAYS should be sealed with RTV), but I prefer RTV for all components. Regardless of which sealant you use, make sure excess sealant does not block the lube access hole at the top of input retainer pilot that fits into the transmission case! Also, the threaded holes in the main case for the four retainer bolts and 12 PTO bolts are open ended, so you must use new bolts with factory applied threadlocker or apply Threadlocker (S24200) to your existing bolts to prevent oil seepage past the bolt threads. See my TM1003 NV4500 Shop Manual or VSG1003DVD NV4500 Overhaul Video for more information.
Lubricant and Chemical List for NV4500 Transmissions:QU90020 NV4500 Manual Transmission OilQU90003 Anaerobic SealantQU90006 3.35 oz Ultra Black RTV SealantQU90005 0.5 oz Ultra Black RTV SealantS24200 6ml Medium Strength Blue ThreadlockerS9978 1 gram Medium Strength Blue ThreadlockerS9979 1 gram High Strength Red ThreadlockerS24026 High Temperature Threadlocker for Mainshaft Nut
Tech Note 7: NV4500 ToolsNeed Torque Specs or Rebuild procedures? Order my 116 page, full color illustrated TM1003 NV4500 Rebuild Manual.
You will need some special tools to correctly service your NV4500 Transmission. The chart below lists our current NV4500 Special Tools for popular models.
TOOLS for SPECIFIC NV4500 MODELS
Component
23 SplineDodge 4x4NV4500LD
29 SplineDodge 4x4NV4500HD
30 SplineDodge 4x2NV4500LD
31 SplineDodge 4x2NV4500HD
32 SplineGM 4x4
35 SplineGM 4x2
Mainshaft Nut
QT2002
QT2001QT2036
QT2002
QT2001QT2036
QT2002QT2028
1-1/2" HexSocket
Mainshaft Holding
NLA
QT2000
NLA
QT2011
N/A
N/A
5th Gear NutTorx® Cross Bolt
N/A
QT9205
N/A
QT9205
N/A
N/A
Output Seal Installer
N/A
QT1801
N/A
QT2058CALL
Not Used
Not Used
Tailshaft Bushing Remover and Installer
Not Used
Not Used
Not Used
QT2044
Not Used
Not Used
TOOLS For ALL NV4500 MODELS
CountershaftFront Bearing Cup Installer
QT1802
Use with QT1101 or QT1119 Driver Handle. Also can use flat side to install Dodge 4x4 Rear Output Seal
Countershaft Front Bearing Installer
QT2004
Can also use to press 3-4 Synchro Hub on original equipment mainshafts
Input Bearing & Countershaft Rear Bearing Installer
QT2005
Can also use to install Input Seal
Input Bearing Cup Installer
QT1801
Use with QT1100, QT1101, QT1116, or QT1119 Driver Handle.
Countershaft Support
QT2006
Use to support front of countersahft when installing countershaft rear bearing
1-2 Synchronizer Support
QT2008
Use to support 1-2 synchronizer hub during synchronizer assembly
10mm 1/2" Drive 12 Point Socket
QT1020
USA Made Impact Socket for Factory Tailshaft Housing Bolts
Long Shank Punch for Shift Lug
QT9300
3/16" x 8" Shank for 5th Gear Shift Lug Roll Pin
ApplicationsDodge:NP241DHD Transfer Cases with 31 Spline Output: 1996.5, 1997, 1998, 1999, 2000, 2001, 2002 Ram 2500 and Ram 3500 with Cummins Diesel or gas V10 engines with New Venture NV4500HD 4x2 5 Speed Transmission: 1994, 1995, 1996, 1997, 1998, 1999, 2000, 2001, 2002, 2003, 2004 Ram 2500 and Ram 3500 with Cummins Diesel or gas V10 engines with New Venture NV5600 4x2 6 Speed Transmission: 1999, 2000, 2001, 2002, 2003, 2004, 2005
Phone:
406-384-0270
Email:
sales@torqueking.com
Location:
7727 S Leopard Ave,
Billings
Montana
59106
