QU10232 Replacement Dodge NV4500HD Split 3 Piece 5th Gear Thrust Washer Set for most fully splined Dodge NV4500HD mainshafts. Set includes 2 half-round nominal 1/8" thick Thrust Washers and a retaining ring. QU10232 fits QU10011 and QU10013 and similar NV4500HD fully splined mainshafts for 1994-2004 Dodge Diesel and V10 4x4 or 4x2 trucks.
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Dan the Gear Man® Tech Notes: Only Fits Grooved Full Spline Shafts
5th Gear Failures Matching Parts Lubricants, Sealants, Threadlockers NV4500 Tools Applications
Tech Note 1: Only Fits Grooved Full Spline ShaftsQU10232 3 piece Thrust Washer Set fits most replacement mainshafts for Dodge NV4500HD transmissions that has full length splines for the 5th gear such as our QU10011 4x4 and QU10013 4x2 shafts. The two half-round washers fit in a groove machined in the shaft. QU10232 will NOT fit stock, Torque King, QA1045 Heavy-Duty, or older full spline shafts that are not grooved for the thrust washer.
Tech Note 2: 5th Gear FailuresFor more information about NV4500 5th gear failures, see:5th Gear Failures and SolutionsNV4500 Cast Iron Tailshaft Housings
We no longer make the Torque King® Mainshaft and Retrofit Kits as described in the
5th Gear Failures and Solutions, article which leaves full spline shafts the only choice currently available for Dodge NV4500HD transmissions. While full spline shafts do not actually cure the 5th gear issue, they do greatly reduce the chances of the nut backing off.
Tech Note 3: Matching PartsMatching Parts for QU10232 Thrust Washer Set:QU10011 4x4 Full Spline MainshaftQU10013 4x2 Full Spline MainshaftQU10067 Mainshaft 5th GearQU10069 Mainshaft Nut SetQT2000 29 Spline 4x4 Mainshaft WrenchQT2011 31 Spline 4x2 Mainshaft WrenchQT2001 Mainshaft Nut WrenchDodge & Ram Shop Manuals
Tech Note 4: Lubricants, Sealants, ThreadlockersEarly production NV4500 Transmissions used an anaerobic sealant (QU90003) to seal between the main case and input bearing retainer, top cover, and rear housing. Mid-production units used anaerobic sealant just on the input retainer and RTV for everything else. Later production transmissions used black RTV Sealant (QU90006 or QU90005) for everything. Either type of sealant works fine (except the PTO covers ALWAYS should be sealed with RTV), but I prefer RTV for all components. Regardless of which sealant you use, make sure excess sealant does not block the lube access hole at the top of input retainer pilot that fits into the transmission case. Also, the threaded holes in the main case for the four retainer bolts and 12 PTO bolts are open ended, so you must use new bolts with factory applied threadlocker or apply Threadlocker (S24200) to your existing bolts to prevent oil seepage past the bolt threads. See my TM1003 NV4500 Shop Manual or V1003DVD NV4500 Overhaul Video for more information.
Lubricant and Chemical List for NV4500 TransmissionsQU90020 NV4500 Manual Transmission Oil QU90003 Anaerobic SealantQU90006 3.35 oz Ultra Black RTV SealantQU90005 0.5 oz Ultra Black RTV SealantS24200 6ml ThreadlockerS9978 1 gram ThreadlockerQU90003 Anaerobic SealantQU90006 3.35 oz Ultra Black RTV SealantQU90005 0.5 oz Ultra Black RTV SealantS24200 6ml Medium Strength Blue ThreadlockerS9978 1 gram Medium Strength Blue ThreadlockerS9979 1 gram High Strength Red ThreadlockerS24026 High Temperature Threadlocker for Mainshaft Nut
Tech Note 5: NV4500 ToolsNeed Torque Specs or Rebuild procedures? Order my 116 page, full color illustrated TM1003 NV4500 Rebuild Manual.
You will need some special tools to correctly service your NV4500 Transmission. The chart below lists our current NV4500 Special Tools for popular models.
TOOLS for SPECIFIC NV4500 MODELS
Component
23 SplineDodge 4x4NV4500LD
29 SplineDodge 4x4NV4500HD
30 SplineDodge 4x2NV4500LD
31 SplineDodge 4x2NV4500HD
32 SplineGM 4x4
35 SplineGM 4x2
Mainshaft Nut
QT2002
QT2001QT2036
QT2002
QT2001QT2036
QT2002QT2028
1-1/2" HexSocket
Mainshaft Holding
NLA
QT2000
NLA
QT2011
N/A
N/A
5th Gear NutTorx® Cross Bolt
N/A
QT9205
N/A
QT9205
N/A
N/A
Output Seal Installer
N/A
QT1801
N/A
QT2058CALL
Not Used
Not Used
Tailshaft Bushing Remover and Installer
Not Used
Not Used
Not Used
QT2044
Not Used
Not Used
TOOLS For ALL NV4500 MODELS
CountershaftFront Bearing Cup Installer
QT1802
Use with QT1101 or QT1119 Driver Handle. Also can use flat side to install Dodge 4x4 Rear Output Seal
Countershaft Front Bearing Installer
QT2004
Can also use to press 3-4 Synchro Hub on original equipment mainshafts
Input Bearing & Countershaft Rear Bearing Installer
QT2005
Can also use to install Input Seal
Input Bearing Cup Installer
QT1801
Use with QT1100, QT1101, QT1116, or QT1119 Driver Handle.
Countershaft Support
QT2006
Use to support front of countersahft when installing countershaft rear bearing
1-2 Synchronizer Support
QT2008
Use to support 1-2 synchronizer hub during synchronizer assembly
10mm 1/2" Drive 12 Point Socket
QT1020
USA Made Impact Socket for Factory Tailshaft Housing Bolts
Long Shank Punch for Shift Lug
QT9300
3/16" x 8" Shank for 5th Gear Shift Lug Roll Pin
Applications:Dodge and Ram:Most Fully Splined Mainshafts in New Venture NV4500HD Series Transmissions (NV4500HD is used with Diesel and V10 only): 1992, 1993, 1994, 1995, 1996, 1997, 1998, 1999, 2000, 2001, 2002, 2003, 2004
Phone:
406-384-0270
Email:
sales@torqueking.com
Location:
7727 S Leopard Ave,
Billings
Montana
59106
