QK1025 Threaded NV4500 Shift Lever Kit for Dodge 14mm Shift Stubs Need a shift lever for that used or rebuilt transmission? Our original equipment quality QK1025 Metric Shift Lever Kit fits the removable shift towers on 1998-2005 Dodge model NV4500 transmissions and the threaded shift stubs used with 1992-1993 Dodge NV4500 transmissions. Each kit includes a shift lever with pre-assembled shift knob and 5 speed shift pattern insert, and 242 Threadlocker. Imported. Will NOT work with G360 shift stub that requires 2 bolts.
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Dan the Gear Man® Tech Notes:Fits Shift Stub and Press-On LeverKit IncludesProduct NoteMatching PartsLubricants, Sealants, ThreadlockersSpecial ToolsApplicationsVideo
Tech Note 1: FitsQK1025 can be used for both conversion and original equipment replacement applications. For early model New Venture NV4500 transmission shift covers with integral towers, QK1025 fits QK1123 Shift Stub Kit which is specific to 1992-1993 Dodge NV4500s, but will also fit 1994-1997 Dodge and 1992-1994 GM Shift Covers. New Venture redesigned the NV4500 shift cover to use a bolt-on shift tower (late 1994 -2000 GM and 1997-2005 Dodge). QK1025 fits all 1998-2005 Dodge NV4500 Shift Towers.
Tech Note 2:
Shift Stub and Press-On Lever 1994-1997 Dodge NV4500 transmissions used a square shank shift stub and a press-on shift lever. Both the 1994-1997 stub and lever are out of production and no longer available, however, you can change to the threaded style shifter using QK1027 Shift Stub and Lever Kit which includes QK1025 Shift Lever Kit and QK1123 Shift Stub Kit. There will be a gap between your outer shift boot and the new shift lever. This gap can be easily filled with a short piece of black or grey, split, closed-cell pipe insulation that is readily available from most plumbing supply and hardware stores.
Tech Note 3: Kit IncludesQU11669 14mm Threaded Shift LeverS9978 Threadlocker
Tech Note 4: Product NoteQU11669 is a little different length than the original Shift Lever used with 2003-2005 Dodge NV4500 and NV5600 Transmissions.
Tech Note 5: Matching PartsQK1127 Shift Tower Kit for 1998-2005 DodgeQK1027 Shift Lever and Stub Kit for early NV4500 Shift Covers with integral towersQK1123 Shift Stub Kit for early NV4500 Shift Covers with integral towersQU10047 Bolt-On Shift Tower with 14mm Coarse Thread for 1998-2005 Dodge
Tech Note 6: Lubricants, Sealants, ThreadlockersEarly production NV4500 Transmissions used an anaerobic sealant (QU90003) to seal between the main case and input bearing retainer, top cover, and rear housing. Mid-production units used anaerobic sealant just on the input retainer and RTV for everything else. Later production transmissions used black RTV Sealant (QU90006 or QU90005) for everything. Either type of sealant works fine (except the PTO covers ALWAYS should be sealed with RTV), but I prefer RTV for all components. Regardless of which sealant you use, make sure excess sealant does not block the lube access hole at the top of input retainer pilot that fits into the transmission case. Also, the threaded holes in the main case for the four retainer bolts and 12 PTO bolts are open ended, so you must use new bolts with factory applied threadlocker or apply Threadlocker (S24200) to your existing bolts to prevent oil seepage past the bolt threads. See my TM1003 NV4500 Shop Manual or VSG1003DVD NV4500 Overhaul Video for more information.
Lubricant and Chemical List for NV4500 TransmissionsQU90020 NV4500 Manual Transmission OilQU90003 Anaerobic SealantQU90006 3.35 oz Ultra Black RTV SealantQU90005 0.5 oz Ultra Black RTV SealantS24200 6ml Medium Strength Blue ThreadlockerS9978 1 gram Medium Strength Blue ThreadlockerS9979 1 gram High Strength Red ThreadlockerS24026 High Temperature Threadlocker for Mainshaft Nut
Tech Note 7: Special ToolsNeed Torque Specs or Rebuild procedures? Order my 116 page, full color illustrated NV4500 Rebuild Manual. You will need some special tools to correctly service your NV4500 Transmission. The chart below lists our current NV4500 Special Tools for popular models.
TOOLS for SPECIFIC NV4500 MODELS
Component
23 SplineDodge 4x4NV4500LD
29 SplineDodge 4x4NV4500HD
30 SplineDodge 4x2NV4500LD
31 SplineDodge 4x2NV4500HD
32 SplineGM 4x4
35 SplineGM 4x2
Mainshaft Nut
QT2002
QT2001QT2036
QT2002
QT2001QT2036
QT2002QT2028
1-1/2" HexSocket
Mainshaft Holding
NLA
QT2000
NLA
QT2011
N/A
N/A
5th Gear NutTorx® Cross Bolt
N/A
QT9205
N/A
QT9205
N/A
N/A
Output Seal Installer
N/A
QT1801
N/A
QT2058CALL
Not Used
Not Used
Tailshaft Bushing Remover and Installer
Not Used
Not Used
Not Used
QT2044
Not Used
Not Used
TOOLS For ALL NV4500 MODELS
CountershaftFront Bearing Cup Installer
QT1802
Use with QT1101 or QT1119 Driver Handle. Also can use flat side to install Dodge 4x4 Rear Output Seal
Countershaft Front Bearing Installer
QT2004
Can also use to press 3-4 Synchro Hub on original equipment mainshafts
Input Bearing & Countershaft Rear Bearing Installer
QT2005
Can also use to install Input Seal
Input Bearing Cup Installer
QT1801
Use with QT1100, QT1101, QT1116, or QT1119 Driver Handle.
Countershaft Support
QT2006
Use to support front of countersahft when installing countershaft rear bearing
1-2 Synchronizer Support
QT2008
Use to support 1-2 synchronizer hub during synchronizer assembly
10mm 1/2" Drive 12 Point Socket
QT1020
USA Made Impact Socket for Factory Tailshaft Housing Bolts
Long Shank Punch for Shift Lug
QT9300
3/16" x 8" Shank for 5th Gear Shift Lug Roll Pin
Applications: Dodge:Dodge NV4500 5 Speed: 1992, 1993 Ram 2500, Ram 3500 with NV4500HD 5 Speed: 1998, 1999, 2000, 2001, 2002, 2003, 2004 Ram 2500, Ram 3500 with NV4500LD 5 Speed: 1998, 1999, 2000, 2001, 2002, 2003, 2004, 2005
Conversion Applications:Any NV4500 with Dodge type 14mm Coarse Thread Shift Stub
Video
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Billings
Montana
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