QU90025 Rear Output Bushing, Heavy-Duty, for 31-Spline Outputs Reviews

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QU90025 Large Bore Rear Output Bushing for 31-spline outputs for all 1998-2002 New Process NP241DHD Transfer Cases and 1996-1997 NP241DHD with 31 spline rear output shafts and a slip yoke that is approximately 2-3/16"" in diameter. QU90025 also fits 1999-2007 Super Heavy-Duty (SHD) and XHD Chevy or GMC NP261 or NP263 series Transfer Cases. Also fits 2007-2018 Chevy & GMC 2500HD and 3500HD trucks with Magna Transfer Cases. USA Made.
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Use the handy Links below to access over 40 years of Dan's product and vehicle specific Tech Notes to easily get the information you need for your vehicle's repair, maintenance, or upgrade project!
Dan the Gear Man® Tech Notes: To Remove
To Install Diameter Matching Parts, General Matching Parts for 1996.5-2002 NP241DHD Matching Parts-Saved for Future Use Matching Parts-Saved for Future Use Applications
Tech Note 1: To Remove Unless you have an expensive Dodge special puller, changing this bushing will entail removing the transfer case and separating the rear extension housing from the main case.
Tech Note 2: To Install This Bushing gets pressed into the back of your NP241DHD rear output housing. Once the housing is off the transfer case and the seal is removed, use QT2044 and a QT1100 series Driver Handle to press out the old bushing and press in the new one. We do not make tools to change these thinwall bushings in the vehicle.
Tech Note 3: Diameter The installed inside diameter will be just over 2.2".
Tech Note 4: Matching Parts, General QU50171 SealQU10587 Access PlugQU10815 Snap RingQU50207 BearingTK10586 Shim GasketChevy & GMC Shop ManualsDodge & Ram Shop Manuals
Tech Note 5: Matching Parts for 1996.5-2002 Dodge NP241DHDExploded View XV4001 1996.5-1997 Dodge Ram NP241DHD Transfer CaseExploded View XV4003 1998-2002 Dodge Ram NP241DHD Transfer CaseQU11138 Case and Extension BoltQU50344 Rear Case HalfQU10936 Oil PumpQU50207 Rear Output BearingQU10817 Snap Ring, Rear Output Shaft to Rear BearingQU50502 Front Output Rear Needle BearingQU11044 Drain or Fill Plug, 1996QU10939 Drain or Fill Plug, 1997-2002QU11140 Long Case BoltTK10586 Rear Housing Shim GasketQU10815 Snap Ring, Rear Output Bearing to CaseQU50422 Rear Output Extension Housing, 1996-1997QU50506 Rear Output Extension Housing, 1998-2002QU10587 Access PlugQU11141 Extension Housing BoltQU10896 Booted Rear Output SealQU40700 Rear Output Slip Yoke, 1996-1997QU40354 Rear Output Slip Yoke, 1998-2002Mopar® 68218057AB ATF+4 Transfer Case Fluid, Requires 3-1/4 Quarts to Fill
Tech Note 6: Matching PartsSaved for Future Use
Tech Note 7: Matching PartsSaved for Future Use
Applications
Chevy and GMC:Silverado and Sierra 2500HD, 3500HD with NP261SHD or NP263SHD Transfer Cases 1999, 2000, 2001, 2002, 2003, 2004, 2005, 2006, 2007Silverado and Sierra 2500HD, 3500HD with MP1225HD, MP1226SHD, MP1625HD, MP1626SHD, or MP3024HD Transfer Cases: 2007, 2008, 2009, 2010, 2011, 2012, 2013, 2014, 2015, 2016, 2017, 2018
Dodge 4x4: Ram 2500 and Ram 3500 with large 31 spline rear output NP241DHD Transfer Cases: 1996.5, 1997 All Dodge NP241DHD Transfer Cases: 1998, 1999, 2000, 2001, 2002

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Phone:

406-384-0270

Email:

sales@torqueking.com

Location:

7727 S Leopard Ave,
Billings
Montana
59106

1997 Dodge Ram 2500 with the 241DHD. A shop had replaced just the output shaft seal only that did nothing to slow the leak. You could push the yoke up and down and feel the play in the tail piece. Torque King had all the parts, and excellent diagrams I needed to replace the bushing and the tail piece bearing to eliminate the play and get a good seal. I was able to remove and install the tail piece without removing the whole transfer case from the truck. The snap ring bearing is tricky, but doable.
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Posted 2 years ago